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When troubleshooting a roll forming operation you first need to make sure the roll form tooling is designed and built properly and will produce a quality product when all the conditions are correctA three roll mill or triple roll mill is a machine that uses shear force created by three horizontally positioned rolls rotating in opposite directions and different speeds relative to each other in order to mix refine disperse or homogenize viscous materials fed into it

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It consists of a roll stand with three parallel rolls one above the other Adjacent rolls rotates in opposite direction So that the material may be passed between the top and the middle roll in one direction and the bottom and middle rolls in opposite one In three high rolling mills the work piece is rolled on both the forward and return pass First of all the work piece passes through the This rolling mill is designed to roll precision wire of metal as low as and widths up to 1/2 wide maximum thickness 015 It is equipped with traverse spooler continuous lubrication of work roll roller guides with micro switch digital readout of working speed and variable speed main drive

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Roll changing devices use of an overhead crane and a unit designed to attach to the neck of the roll to be removed from or inserted into the mill Mill protection devices to ensure that forces applied to the backup roll chocks are not of such a magnitude to fracture the roll necks or damage the mill housingACKNOWLEDGEMENTS Thismanualhasbeenpreparedwithinformationandassistance fromTheAluminumAssociationandmembercompaniesrepresented ontheSheetandPlateDivision

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Roller mills accomplish size reduction through a combination of forces and design featur If the rolls rotate at the same speed compression is the primary force usedeffective in reducing the number of fata l and serious maiming injuries at two roll mills from their historical level of about 20 per year in the s 60s Operators

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